408- 10040

5

of 7

Rev E

Suggested Plug Gage Design for

Wire Barrel Section of Crimping Chamber

Die Closure

Configuration

GO Dim.

NO--GO Dim.

50.8 [2]

Min Typ

GO

NO

GO

6.35 [.250]

Min Typ

Die Closure

Configuration

GO Dim.

NO--GO Dim.

“W”

Suggested Plug Gage Design for

Insulation Barrel Section of Crimping Chamber

“W”

HAND

WIRE BARREL CRIMP CHAMBER

INSULATION BARREL CRIMP CHAMBER

HAND

TOOL

GO

NO--GO

GO

NO--GO

WIDTH (W)

576778 2.591--2.598 [.1020--.1023] 2.690--2.692 [.1059--.1060] 0.813--0.820 [.0320--.0323] 1.217--1.219 [.0479--.0480] 4.06 [.160]

576779 2.591--2.598 [.1020--.1023] 2.690--2.692 [.1059--.1060] 1.067--1.074 [.0420--.0423] 1.471--1.473 [.0579--.0580] 4.39 [.173]

576780 3.048--3.056 [.1200--.1203] 3.147--3.150 [.1239--.1240] 0.940--0.947 [.0370--.0373] 1.344--1.346 [.0529--.0530] 5.89 [.232]

576781 3.124--3.132 [.1230--.1233] 3.223--3.226 [.1269--.1270] 0.940--0.947 [.0370--.0373] 1.344--1.346 [.0529--.0530] 5.89 [.232]

576782 3.327--3.335 [.1310--.1313] 3.426--3.429 [.1349--.1350] 1.067--1.074 [.0420--.0423] 1.471--1.473 [.0579--.0580] 6.63 [.261]

576783 3.683--3.691 [.1450--.1453] 3.782--3.785 [.1489--.1490] 1.067--1.074 [.0420--.0423] 1.471--1.473 [.0579--.0580] 6.63 [.261]

576784 4.775--4.783 [.1880--.1883] 4.874--4.877 [.1919--.1920] 1.676--1.684 [.0660--.0663] 2.080--2.083 [.0819--.0820] 8.43 [.332]

Figure 5

Figure 6

(Detail A) Inspection of Wire Barrel Crimping Dies

(Detail B) Inspection of Insulation Crimping Dies

GO gage must pass completely

through the die closure.

NO--GO gage may enter partially,

but must not pass completely

through the die closure.

Wire Barrel Dies

Bottomed But Not

Under Pressure

Gage

Insert 0.025 mm

[.001 In.] Shim Here

When Checking

CERTI--CRIMP Hand

Crimping Tool Ratchet

Control

Gage

Adjustment Pin

in No. 1

Position

Wire Barrel Dies

Bottomed But

Not Under Pressure