408- 10051

5

of 7

Rev C

7. Holding the wire in place, activate the tool to

complete the first wire barrel crimp.

8. When crimp is completed, pivot the latch arm

away from the yoke to open the head and remove

the butt splice.

If butt splice sticks in die after crimping, apply a

rocking action to the butt splice to remove it from

the die. Wipe light oil on dies to reduce sticking,

or use spray dry lubricant.

Figure 7

4

Wire Size

Stamped

Here

ACCEPT

4

4

2

4

4

2

3

6

3

5

2

5

1

3

4

REJECT

8

4

1

4

2

5

10

3

Wire Size

Stamped

Here 4

9

9

4

5

6

10

8

4

2

10

4

7

Wire Size

Stamped

Here

Wire Size

Stamped

Here

Wire Size

Stamped

Here

1

2

3

4

5

6

End of wire conductor is flush with or extends beyond edge of

terminal wire barrel a maximum of 1.60 [.063].

Wire fully inserted.

Crimp centered on wire barrel.

Wire size is the same as wire size stamped on terminal

tongue, splice body, and wire barrel.

Proper color code, wire size, and tooling combination used.

Wire conductors butted against wire stop, or flush with or

extended slightly beyond edge of splice wire barrel.

1

2

3

4

5

6

End of wire conductor not flush with or extending slightly

beyond end of terminal wire barrel.

Wire not inserted fully or wrong strip length used.

Crimp not centered on terminal wire barrel. Terminal wire

barrel was not butted against locator when crimped.

Wire size not the same as wire size stamped on terminal

tongue, splice body, and wire barrel.

Wrong color code, wire size, and tooling combination used.

End of wire conductor not visible. Conductor did not butt

against wire stop, or was not flush with or extended slightly

beyond splice wire barrel.

7

8

9

10

Crimp not centered on splice wire barrel. Edge of window

indent did not butt against locator when crimped.

Nicked or missing wire strands.

Splice was reversed in die (locator was not oriented with

window indent) when crimped.

Excessive “flash” or extruded wire insulation (die was either

damaged or incompatible when crimped).

NOTE