408-8609

3 of 4

Rev A

Figure 4

Pivot the stop away from the moving die in order to

gage the braid crimping section.

3. Carefully insert GO element into the

corresponding crimping section; do not force it. The

GO element must pass completely through the

crimping section.

4. In the same manner, try to insert the NO-GO

element into the same crimping section. The NO-

GO element may start entry, but must not pass

completely through the crimping section.

If the crimping sections conform to the gage

inspection, they are considered dimensionally correct,

and should be lubricated with a THIN coat of any good

SAE 20 motor oil. If not, the die assembly must be

replaced. Refer to Section 6, REPLACEMENT

PARTS.

For additional information concerning the use of a plug

gage, refer to Instruction Sheet 408-7424.

6. REPLACEMENT PARTS

The parts listed in Figure 5 are customer- replaceable.

A complete inventory can be stocked and controlled to

prevent lost time when replacement of parts is

necessary. Parts other than those listed should be

replaced by TE to ensure quality and reliability of the

die assembly.

CUSTOMER SERVICE (038-035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

HARRISBURG PA 17105-3608

7. REVISION SUMMARY

DIE ASSEMBLY

PART NUMBER

GAGE ELEMENT DIMENSIONS

GO

NO-GO

WIDTH (Max) “W”

1583015-1

4.293-4.300 [.1690-.1693]

4.544-4.547 [1789-.1790]

2.87 [.113]

1583015-2

5.207-5.215 [.2050-.2053]

5.458-5.461 [.2149-.2150]

2.87 [.113]

1583015-3

5.867-5.875 [.2310-.2313]

6.119-6.121 [.2409-2410]

3.30 [.130]

1583016-1

7.442-7.450 [.2930-.2933]

7.693-7.696 [.3029-.3030]

4.16 [.164]

DIE ASSEMBLY

PART NUMBER

GAGE ELEMENT DIMENSIONS

GO

NO-GO

WIDTH (Max) “W”

RADIUS (Max) “R”

1583015-1, -2, -3

8.572-8.580 [.3375-.3378]

8.773-8.776 [.3454-.3455]

8.51 [.335]

4.27 [.168]

1583016-1

10.223-10.231 [.4025-.4028]

10.424-10.427 [.4104-.4105]

10.16 [.400]

5.08 [.200]

NOTE

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