114- 10011

Rev C

5

of 11

B. Crimp Length

For optimum crimp effectiveness, the crimp must be within the area shown in Figure 4. Effective crimp

length shall be defined as that portion of the wire barrel, excluding bellmouth(s), fully formed by the

crimping tool. Instructions for adjusting, repairing, and inspecting tools are packaged with the tools. See

Figure 10.

C. Bellmouths

Front and rear bellmouths shall be evident and conform to the dimensions given in Figure 4.

D. Cutoff Tab

The cutoff tab shall be cut to the dimensions shown in Figure 4.

E. Burrs

The cutoff burr shall not exceed the dimensions shown in Figure 4.

F. Wire Barrel Flash

The wire barrel flash shall not exceed the dimensions shown in Figure 4 in Section X--X.

G. Wire Location

After crimping, the wire conductor and insulation must be visible in the transition area between the wire

and insulation barrels.

H. Conductor Location

The conductor may extend beyond the wire barrel to the maximum shown in Figure 4.

I. Wire Barrel Seam

The wire barrel seam must be closed with no evidence of loose wire strands visible in the seam.

Figure 4

0.13 [.005]

Max. Burr

Cutoff Tab 0.25

[.010] Max

0.25 [.010] Max.

Wire Barrel

Flash

View A

Section X-X

Wire Barrel

Crimp Height

Cutoff Tab Must Be

Visible -- See View A

X

X

No Damage or Distortion to the

Contact or the Locking Lance

Conductor Extension

0.51 [.020] Max

Wire Insulation and

Conductors Must Both

Be VisibleinThisArea

Rear Bellmouth

0.18--0.30 [.007--.012]

Wire

Barrel Flash

Front Bellmouth

0.20 [.008] Max

Effective Crimp Length

Wire Barrel Seam

Wire Barrel

Crimp Width