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BK1005HM102 Datasheet(PDF) 26 Page - Taiyo Yuden (U.S.A.), Inc |
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BK1005HM102 Datasheet(HTML) 26 Page - Taiyo Yuden (U.S.A.), Inc |
26 / 27 page ![]() 12 mlci0109_reli-PRP15 mlci0109_reli_e-01 ■ PRECAUTIONS *This catalog contains the typical specification only due to the limitation of space. When you consider the purchase of our products, please check our specification. For details of each product (characteristics graph, reliability information, precautions for use, and so on), see our Web site (http://www.ty-top.com/) or CD catalogs. Precautions on the use of Multilayer chip Inductors, Multilayer chip inductors for high frequency, Multilayer chip bead Inductors 4. Soldering Precautions ◆Selection of Flux 1. Since flux may have a significant effect on the performance of inductors, it is necessary to verify the following conditions prior to use; (1)Flux used should be with less than or equal to 0.1 wt%(Chlorine conversion method)of halogenated content. Flux having a strong acidity content should not be applied. (2)When soldering inductors on the board, the amount of flux applied should be controlled at the optimum level. (3)When using water-soluble flux, special care should be taken to properly clean the boards. ◆Soldering 1. Temperature, time, amount of solder, etc. are specified in accordance with the following recommended conditions, and please contact us about peak tem- and please contact us about peak tem- perature when you use lead-free paste. Technical consider- ations ◆Selection of Flux 1-1. When too much halogenated substance(Chlorine, etc.)content is used to activate the flux, or highly acidic flux is used, an excessive amount of residue after soldering may lead to corrosion of the terminal electrodes or degradation of insulation resistance on the surface of the Inductor. 1-2. Flux is used to increase solderability in flow soldering, but if too much is applied, a large amount of flux gas may be emitted and may detrimentally affect solderability. To minimize the amount of flux applied, it is recommended to use a flux-bubbling system. 1-3. Since the residue of water-soluble flux is easily dissolved by water content in the air, the residue on the surface of Inductor in high humidity conditions may cause a degradation of insulation resistance and therefore affect the reliability of the components. The cleaning methods and the capability of the machines used should also be considered carefully when selecting water-soluble flux. ◆Soldering 1-1. Preheating when soldering Heating: Chip inductor components should be preheated to within 100 to 130℃ of the soldering. Cooling: The temperature difference between the components and cleaning process should not be greater than 100℃. Chip inductors are susceptible to thermal shock when exposed to rapid or concentrated heating or rapid cooling. Therefore, the soldering process must be conducted with a great care so as to prevent malfunction of the components due to excessive thermal shock. Recommended conditions for soldering [Reflow soldering] Temperature profile Peak 260℃ max 10 sec max (Pb free soldering) (Pb free soldering) (Pb free soldering) Peak 260℃ max 10 sec max ※Ceramic chip components should be preheated to within 100 to 130℃ of the soldering. ※Assured to be reflow soldering for 2 times. ※Ceramic chip components should be preheated to within 100 to 130℃ of the soldering. ※Assured to be wave soldering for 1 time. ※Except for reflow soldering type. (※⊿TT190℃(3216Type max),⊿T≦130℃(3225 Type ming) ※It is recommended to use 20W soldering iron and the tip is 1φ or less. ※The soldering iron should not directly touch the components. ※Assured to be soldering iron for 1 time. Note: The above profiles are the maximum allowable soldering condition, therefore these profiles are not always recommended. Temperature(℃) 300 200 100 0 Temperature(℃) 300 200 100 0 Temperature(℃) 400 300 200 100 0 Preheating 150℃ 60 sec min Gradually cooling Gradually cooling Gradually cooling Heating above 230℃ 40 sec max Preheating 150℃ 120 sec min 350℃ max 3 sec max 60 sec min ⊿T Caution 1. The ideal condition is to have solder mass(fillet)controlled to 1/2 to 1/3 of the thickness of the inductor, as shown below: 2. Because excessive dwell times can detrimentally affect solderability, soldering duration should be kept as close to recommended times as possible. [Wave soldering] Temperature profile Peak 260℃ max 10 sec max (Pb free soldering) (Pb free soldering) (Pb free soldering) Peak 260℃ max 10 sec max ※Ceramic chip components should be preheated to within 100 to 130℃ of the soldering. ※Assured to be reflow soldering for 2 times. ※Ceramic chip components should be preheated to within 100 to 130℃ of the soldering. ※Assured to be wave soldering for 1 time. ※Except for reflow soldering type. (※⊿TT190℃(3216Type max),⊿T≦130℃(3225 Type ming) ※It is recommended to use 20W soldering iron and the tip is 1φ or less. ※The soldering iron should not directly touch the components. ※Assured to be soldering iron for 1 time. Note: The above profiles are the maximum allowable soldering condition, therefore these profiles are not always recommended. Temperature(℃) 300 200 100 0 Temperature(℃) 300 200 100 0 Temperature(℃) 400 300 200 100 0 Preheating 150℃ 60 sec min Gradually cooling Gradually cooling Gradually cooling Heating above 230℃ 40 sec max Preheating 150℃ 120 sec min 350℃ max 3 sec max 60 sec min ⊿T Caution 1. Make sure the inductors are preheated sufficiently. 2. The temperature difference between the inductor and melted solder should not be greater than 100 to 130℃. 3. Cooling after soldering should be as gradual as possible. 4. Wave soldering must not be applied to the inductors designated as for reflow soldering only. [Hand soldering] Temperature profile Peak 260℃ max 10 sec max (Pb free soldering) (Pb free soldering) (Pb free soldering) Peak 260℃ max 10 sec max ※Ceramic chip components should be preheated to within 100 to 130℃ of the soldering. ※Assured to be reflow soldering for 2 times. ※Ceramic chip components should be preheated to within 100 to 130℃ of the soldering. ※Assured to be wave soldering for 1 time. ※Except for reflow soldering type. (※⊿TT190℃(3216Type max),⊿T≦130℃(3225 Type ming) ※It is recommended to use 20W soldering iron and the tip is 1φ or less. ※The soldering iron should not directly touch the components. ※Assured to be soldering iron for 1 time. Note: The above profiles are the maximum allowable soldering condition, therefore these profiles are not always recommended. Temperature(℃) 300 200 100 0 Temperature(℃) 300 200 100 0 Temperature(℃) 400 300 200 100 0 Preheating 150℃ 60 sec min Gradually cooling Gradually cooling Gradually cooling Heating above 230℃ 40 sec max Preheating 150℃ 120 sec min 350℃ max 3 sec max 60 sec min ⊿T Caution 1. Use a 20W soldering iron with a maximum tip diameter of 1.0 mm. 2. The soldering iron should not directly touch the inductor. |
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