SPECIFICATION CONTROL DRAWING

Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets]

DOCUMENT NO.:

D-200-82/-83/-84

DCR NUMBER:

D050442

PROD. REV.:

SEE TABLE

DOC. ISSUE:

1

DATE:

7-Nov-05

SHEET:

2 of 2

© 2005 Tyco Electronics Corporation. All rights reserved.

If this document is printed it becomes uncontrolled. Check for the latest revision.

APPLICATION

1. These parts are designed to provide an immersion resistant in-line splices of 1 to 1 wires falling within the size

range listed, and having nickel-plated conductors and insulations rated for at least 135

°C.

2. Parts will meet all performance requirements of SAE AS-81824 when installed as outlined below with the

following modifications:

-Heat ageing test temperature of 200ºC.

-Thermal shock maximum temperature of 200ºC.

3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of SAE AS-81824.

4. Packing and packaging shall be in accordance with Section 5, Level C, of SAE AS-81824.

5. This document takes precedence over documents referenced herein.

ASSEMBLY PROCEDURE:

1. Slide sealing sleeve onto one of the wires to be spliced.

2. Strip wires 7.95 [5/16”] to 8.73 [11/32”].

3. Insert one wire into barrel of crimp splicer and crimp using a Raychem AD-1377 crimp tool.

Repeat for the other wire.

4. Center sealing sleeve over the splice.

5. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied

until insert melts and flows axially along the wire.