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H-1000 Datasheet(PDF) 4 Page - Jonard Tools. |
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H-1000 Datasheet(HTML) 4 Page - Jonard Tools. |
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4 / 52 page  134 Marbledale Road, Tuckahoe, NY 10707 • www.jonard.com INDUSTRIES CORP. By bending the wire around the sharp corner of the terminal, the oxide layer on both wire and terminal is crushed or sheared, and a clean, oxide-free metal-to-metal contact is obtained. A “Regular” bit wraps the bare wire around the terminal. A “Modified” bit wraps a portion of insulation around the terminal in addition to the bare wire.This greatly increases the ability to withstand vibration. Regular Modified In. .010 .015 .020 .025 .030 .035 .040 .045 .050 .055 .060 .065 .070 .075 .080 .085 .090 .095 .100 mm 0.25 0.38 0.51 0.64 0.76 0.89 1.02 1.14 1.27 1.40 1.52 1.65 1.78 1.91 2.03 2.16 2.29 2.41 2.54 .010 .014 .018 .022 .027 .032 .036 .041 .046 .051 .056 .061 .066 .071 .076 .081 .086 .091 .096 .101 0.25 0.36 0.46 0.56 0.69 0.81 0.91 1.04 1.17 1.30 1.42 1.55 1.68 1.80 1.93 2.06 2.18 2.31 2.44 2.57 .015 .018 .021 .025 .029 .033 .038 .043 .047 .052 .057 .062 .067 .072 .077 .082 .087 .092 .097 .102 0.38 0.46 0.53 0.64 0.74 0.84 0.97 1.09 1.19 1.32 1.45 1.58 1.70 1.83 1.96 2.08 2.21 2.34 2.46 2.59 .020 .022 .025 .028 .032 .036 .040 .045 .049 .053 .058 .063 .068 .073 .078 .083 .088 .093 .098 .103 0.51 0.56 0.64 0.71 0.81 0.91 1.02 1.14 1.25 1.35 1.47 1.60 1.73 1.85 1.98 2.11 2.24 2.36 2.49 2.62 .025 .027 .029 .032 .035 .039 .043 .047 .050 .056 .060 .065 .069 .074 .079 .084 .089 .094 .099 .104 0.64 0.69 0.74 0.81 0.89 0.99 1.09 1.19 1.27 1.42 1.52 1.65 1.75 1.88 2.01 2.13 2.26 2.39 2.52 2.64 .030 .032 .033 .036 .039 .042 .046 .050 .054 .058 .062 .067 .071 .076 .080 .085 .090 .095 .100 .105 0.76 0.81 0.84 0.91 0.99 1.07 1.17 1.27 1.37 1.47 1.58 1.70 1.80 1.93 2.03 2.16 2.29 2.41 2.54 2.67 .035 .036 .038 .040 .043 .046 .049 .052 .056 .060 .064 .069 .073 .078 .082 .087 .091 .096 .101 .106 0.89 0.91 0.97 1.02 1.09 1.17 1.25 1.32 1.42 1.52 1.63 1.75 1.85 1.98 2.08 2.21 2.31 2.44 2.57 2.69 .040 .041 .043 .045 .047 .050 .052 .056 .060 .064 .068 .072 .076 .080 .084 .089 .092 .097 .102 .107 1.02 1.04 1.09 1.14 1.19 1.27 1.32 1.42 1.52 1.63 1.73 1.83 1.93 2.03 2.13 2.26 2.34 2.46 2.59 2.72 .045 .046 .047 .049 .050 .054 .056 .060 .063 .067 .071 .074 .078 .083 .087 .091 .096 .101 .105 .109 1.14 1.17 1.19 1.25 1.27 1.37 1.42 1.52 1.60 1.70 1.80 1.88 1.98 2.11 2.21 2.31 2.44 2.57 2.67 2.77 .050 .051 .052 .053 .056 .058 .060 .064 .067 .071 .074 .078 .082 .086 .090 .094 .098 .103 .107 .111 1.27 1.30 1.32 1.35 1.42 1.47 1.52 1.63 1.70 1.80 1.88 1.98 2.08 2.18 2.29 2.39 2.49 2.62 2.72 2.82 Example: If “A”=.020”. “B”=.060”. The terminal diagonal is .063" as shown on chart. Step 1: Bit, Sleeve and Pre-Stripped Wire Step 2: Wire Insertion Step 3: Wire Anchoring Step 4: Terminal Insertion Step 5: Finished Connection M E T A L - TO - M E T A L C O N T A C T TYPES OF WRAP T E R M I N A L D I A G O N A L C H A R T HOW T O M A K E W I R E W R A P P E D C O N N E C T I O N S Wire Size Min. number Min. strip AWG Dia. Dia. of turns force inches mm (Bare Wire) lbs. gms 16 .051 1.30 4 15 6800 18 .0403 1.00 4 15 6800 20 .032 0.80 5 8 3600 22 .0253 0.65 5 8 3600 24 .0201 0.50 6 7 3200 26 .0159 0.40 7 6 2700 28 .0126 0.32 7 5 2200 30 .0100 0.25 7 3.3 1500 *Conforms to MIL-STD-1130B S T R I P F O R C E C H A R T * S O M E H I N T S O N M A K I N G W R A P P E D C O N N E C T I O N S OPEN WRAP & SPIRAL WRAP Just keep the OK tool on the terminal until the wrap is complete. Early removal can result in spiral and open wraps. PIGTAIL Wire wrapping is a precision technique and the wrong bit and sleeve just cannot do the job. Improper selection can cause problems ranging from “Pigtails” to loose wraps. Wire Wrapping is a method of making a wire connection by coiling the bare wire around the sharp corners of a terminal under mechanical tension. The technology was developed as an alternative to soldering, which presents various safety and reliability problems in many applications. A principal advantage of wire wrapping is that it provides a high-reliability connection that is also easily removed to correct or modify a wiring layout. Wire wrapping subjects the wire to tremendous tension and compression forces, causing the oxide layer on both wire and terminal to be crushed or sheared, resulting in a clean, oxide-free metal-to-metal contact. A standard wrap is generally used for 24 AWG and larger diameter wires; a modified wrap is typically used for 26 AWG and smaller wires, and is used almost exclusively for 28 to 30 AWG wires. In either case, the wrap style affects only the connection’s mechanical stability; both styles provide suitable electrical connections. WIRE WRAPPING OVERVIEW INSUFFICIENT TURNS It’s easy to feed wire into the slot in the OK bit correctly. Be sure the stripped end of the wire is “pushed- in” all the way. OVERWRAP Do not press too hard. Let the OK tools do the work. Excessive pressure can lead to overwrapping. Backforce "BF" to prevent overwrapping is available on most power tools and is recommended for use with 26 through 30 AWG wire. D I M E N S I O N B A B 4 |
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